A mobile stone crusher in India has completely revolutionized the ways how raw materials have been processed in different industries. These crushers offer great flexibility in terms of transportation from one site to another and setting up. Hence, the project manager or contractor can have unmatched benefits through these crushers over any other type. Knowing the key traits of this crusher option will help you extract maximum benefits such as optimum productivity. If you are wondering about the same or need details about the raw materials that are suitable for portable or mobile crushers, then you are at the right place.
Below, we have outlined several crucial aspects associated with these crushers including the raw materials. So, keep on reading for more.
What are the key components of mobile crusher plants?
At its core, mobile crusher plants contain crushing tools that are mounted on the trailer. Sometimes it has a skid steer frame for the operations. In addition to this, several additional components are available in the mobile crusher plant to ensure smooth functions.
Some of these components include:
- Feeder: Apron-like or vibrating grizzly feeder allows the raw material to flow smoothly into the chamber for crushing.
- Primary crusher: Inside the machine, there will be a cone, jaw, or impact crusher installed. This will decrease the material’s size and break it to the desired specifications.
- Conveyors: This is more like a pan, screw, or belt that is used to transport crushed material between different processing stages.
- Screens: Different deck screens are there in the mobile crusher plants by the top crusher manufacturers in India to scalp the material into the smallest sizes possible.
- Control panel: This is a centralized e-cabinet used for automating as well as monitoring the operations of the crusher.
High-tech mobile crusher plants include dust suppression, the use of secondary or additional crushers, remote telemetry, and stockpile conveyors. By choosing the right specifications, you can also improve the efficiency and productivity of the crusher.
What materials can be processed through mobile crushers?
Mobile crushers are not inexpensive. Thus, you must know the raw materials that can easily be processed in it. Speaking of the materials range that is suitable for mobile stone crushers in India, it involves construction waste, minerals, aggregates, ores, etc.
However, you will need to adjust the settings and pick the right specifications to crush the following raw materials with the greatest ease:
- Limestone: To build aggregate production by using soft calcareous sediments, you will need a cone or impact crusher. Thus, you can have a mobile cone or impact crusher for the purpose.
- Granite: Since it is a hard material, it will need nothing but a jaw portable crusher along with sturdy tungsten plates (carbide ones). By having the same, you can quarry granite for aggregates and dimension stones.
- Gravel: To craft gravel screens in India, alluvial is deposited for crushing and scalping processes. Afterward, it will build construction aggregates.
- Basalt: This is quite an abrasive rock (volcanic black rock). It is used for the road’s base as well as railway ballast. This is quite a perfect wear-resistant option.
- Construction waste: In mobile crushers, special units are available to recycle the debris and waste of the construction. Through this, it extracts new aggregates.
- Minerals: Based on the composition deposited, a mobile stone crusher is capable of liberating useful industrial metals and minerals.
Sizing considerations for raw materials
By optimizing sizing, you can maximize the throughput easily. It will also help you keep choke points at bay. Along with this, prudent controls are needed to ensure uniform feed. While optimizing sizing considerations, you will need to know the following;
- Max size of the feed: In general, the max accepted feed size is somewhere between 500mm and 1000 mm. However, the actual range also depends on the type of crusher chosen.
- Size of the materials: As per the leading crusher manufacturers in India, the average feed size should be between 50 mm and 100 mm. Yes, you can adjust the size as needed.
- Shape of the material: When you put elongated stones, they will undeniably jam. Thus, you should make sure that the grains are of cubical size so that the flow is smooth and seamless.
- Moisture of the content: You should know that crusher types accept items with 15% or less moisture. This is needed to prevent freezing or sticking of the material.
Closing remarks
One of the biggest benefits of mobile crushers is the ability to manage different materials and particle sizes. Whether you need fine aggregates or larger rocks, a mobile crusher can easily be adjusted to maintain the flow. In case you want to explore the best range of these portable crushers, you can check out the options available at Etrack Crushers. For this, you can either visit its official website or simply call them for assistance.
