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Trouble-Free Installation of Robotic Welding System

Robotic Welding System

In many production plants and industries, machine automation is used in almost every department to make work easier, fast and produce high-quality polished work. Any company that uses automation has that competitive edge that is much needed to thrive. 

However, when robotic welding systems are implemented or installed without a well-thought-out roadmap, there is a risk of losing time and resources. A company needs to examine and analyze carefully what their welding needs are before the implementation process begins. A strategy should be drawn with clear set goals of what the company wants to achieve. There should be an accurate parts assessment, current facility, workflow, and returns evaluation in the planning phase. 

Before settling for any welding water saver system, a company should focus on current needs, future opportunities, and expansion. Robotic welding machines have complex working routines that require skilled personnel to operate effectively. A can either focus on training their current employees or employ new skilled ones in the supervision level. 

Why Robotic Welding? 

In many industries today, production speed needs to match the orders that are quickly streaming in. Since welding requires skilled labor, many positions are hard to fill. The only way to cater to and satisfy demands is to include robotics in the production process. Robotic welding is where machines are automated to carry out welding on behalf of human labor. These robots can either do the entire welding work using scheduled or set parameters, or they can be controlled through computers in the factory’s control panel. 

Benefits of Automated Robotic Welding 

Eliminates Spatter 

If the Weldsaver system is installed and done properly, the company will gain from reduced scrap parts and improved first-pass weld quality. Based on the mode used and welding wire, spatter can be eliminated, leading to reduced use of unit-spatter when performing clean in the system after the welding process. 

Curbs Over-welding 

Using the right robotic welding system in the company reduces over-welding, which is common in unskilled human labor, especially in the semiautomatic welding processes. The cost of welding can escalate if an operator welds a 1/8-inch too large on every pass. This inflates the cost of labor and welding material in the long run, leading to reduced ROI. 

Relocation of Skilled Labor 

When automated welding is implemented properly, skilled labor can be relocated to other production areas to gain extra productivity and fill in open positions. 

Increase Competitiveness 

Automated welding water saver gives competitive companies because many customers are always enticed by the quality product finishes of robotic welding. Compared to welding, welding work done by skilled human labor is not so polished. That is why many customers prefer products done and polished by robotic welders. 

Automation Welding is Done much Faster. 

Welding done by automated machines is pretty fast. Welding doesn’t necessarily have to take the whole day to look polished when it’s automated. It will only take a few hours for robotic welders to improve productivity and the bottom line in a day’s work in both semiautomatic or automatic welding. 

Repeatability is Key 

Part blueprint is essential when considering investing in a Weldsaver. The part blueprint to be in electronic format to work effectively. It is quite difficult for the part to meet the basic criterion needed for repeatability during production. In an automation welding process, welding is done at the same spot all the time. When the system cannot hold this position as required due to tolerance of a particular part, the automation process will be broken. This increases rework and scrap. 

If operators are in charge of correcting fit-up issues in a company, there will be a need to look upstream in production to ensure consistency in the process. This is what needs to be done to bring up consistency:

Workflow Access 

Among the benefits that come with robotic welding is a streamlined workflow. Companies need to focus on the bigger picture to establish workflow rather than putting much effort into the weld cell. It has to make sure that the facility can handle the rapid flow of material seamlessly. It won’t make sense to put much money on a welding system stationed in a corner to increase production when personnel struggle to access it. 

Welding parts should be easily accessible to prevent operators and personnel from moving from one corner to another. The robot’s expected cycle time needs to be considered so that the personnel or the operator can supply parts to keep up with the robot’s cycle time. If the parts are not easily accessible and the parts can’t be supplied in time by the personnel, adjustments will have to be made accordingly. 

Fixed Automation or Robotics?

Every company has its requirements when it comes to welding water saver systems. Some of the company’s factors should consider before installing an automation welding system are the cost of tooling, the work’s respected time frame, and the accessibility of parts.

To weld parts with repetitive, simple, straight welds or round welds, the company must consider fixed automation. This is more so where the part is rotated with a positioner. However, robotic welding will be much more convenient if the company needs to reuse the equipment when the current project is complete. This strategy also offers more flexibility. Multiple job programs can be stored in a single robot. Therefore, several tasks can be accomplished in more than one automation system. 

Conclusion 

Before setting up or installing an automated Weldsaver system, the mentioned considerations need to be looked into. Since companies’ welding needs are not the same, installing a trouble-free robotic welding system properly evaluates and examines the company’s set goals to allow it to meet its bottom line. 

About the Guest Author

Naman Modi is a Professional Blogger, SEO Expert & Guest blogger at Proteus Industries Inc. He is an Award-Winning Freelancer & Web Entrepreneur helping new entrepreneurs launch their first successful online business.

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